vi cor corp. t el: 800-735-6200, 978-470-2900 fax: 978-475-6715 w estcor division 408-522-5280 flatpac-en rev. 1 page 1 of 8 set your site on vicor at www.vicorpower.com features en 61000-3-2 harmonic current compliance low profile package (1.4"/35,6mm) output power to 500w (425w for en compliance) up to 4 user specifiable outputs "autosense" feature compliant to en 55022, class a, en 55022, class b (may require optional in-line filter), en 61000-4-4 and en 61000-4-5 rugged: meets mil-std-810e for vibration drop-in upgrade to our ?up?flatpac rs-232 microcontroller interface safety agency approvals: t?v, culus, ce overview w ith a power density greater than 7w/in 3 , w estcor s flatpac-en is an ultra low profile, compact, en compliant autoranging ac-dc switcher. it is capable of providing up to 500 w atts from up to 4 isolated outputs. for maximum versatility and flexibility, the flatpac-en can be configured with standard v icor dc-dc converter modules - full, half and quarter brick sizes. these modules cover the entire range of outputs from 1 to 100vdc and 25 to 500 watts, as well as an array of non-standard voltages. the optimum flatpac- en solution can be factory configured based on your exact voltage and power requirements. for conducted emi, the flatpac-en conforms with fcc class a and b, and en 55022, class a and b. some configurations may require our optional external in-line filter to meet en 55022 class b. further, besides meeting the culus, t?v and ce safety agency approvals, the flatpac-en complies with harmonic current limits per en 61000-3-2, electrical fast transient/burst per en 61000-4-4 and surge immunity per en 61000-4-5. for harmonic current compliance to en 61000-3-2, do not exceed input current of 3.33 a rms at 230vac, 50 hz. data sheet flatpac-en tm en compliant, autoranging switcher 1.4"h x 5.0"w x 9.2"l 35,6 x 127,0 x 233,7 mm up to 500w 1 to 4 outputs product prefix fl flatpac-en number of 1st gen modules number of 2nd gen modules fact ory assigned fl x 1 -x 2 x 3 -xxx-e number of output v oltages autosense feature * this is a new feature implemented in all converter slots in the flatpac-en. if remote sense connections are not needed or are inadvertently not made, no local sense connections are necessary. simply connect the output(s) to the load and the converter(s) will automatically operate in the local sense mode. if remote sense connections are made, the unit will operate in remote sense mode. * applies to outputs utilizing maxi or mini size converters. part numbering extended t emperature range version (optional) www.datasheet www.datasheet www.datasheet www.datasheet 4u 4u4u 4u .com .com .com .com 4 .com u datasheet
vi cor corp. t el: 800-735-6200, 978-470-2900 fax: 978-475-6715 w estcor division 408-522-5280 flatpac-en rev. 1 page 2 of 8 set your site on vicor at www.vicorpower.com av ailable power (w) per package size maxi mini micro 2nd gen 1st gen 2nd gen 1st gen 2nd gen 2vdc 160 80 60 100 40 30 50 3.3vdc 264 132 99 150 66 50 75 5vdc 400 200 150 200 100 75 100 12vdc 500 200 150 250 100 75 150 15vdc 500 200 150 250 100 75 150 24vdc 500 200 150 250 100 75 150 28vdc 500 200 150 250 100 75 150 48vdc 500 200 150 250 100 75 150 output v oltage flatpac-en configurations v icor s dc?c converter modules are used to populate the flatpac-en. there are several configurations available depending on module size, power limitation and location of the miniham*. the two-output flatpac-en contains 1 maxi and 1 mini. the three-output flatpac-en contains 3 minis. the four output flatpac-en contains 1 mini and 3 micros. see below. note: the flatpac-en is limited to a maximum output power of 500w regardless of the module capability. for example, if three mini modules are used, the maximum output power for the flatpac-en is still 500w irrespective of the maximum output power of the modules. for en 61000-3-2 harmonic current compliance, input current of 3.33 a rms should not be exceeded. * the miniham is a passive harmonic attenuator specifically designed for en compliance. unlike active pfc solutions, the miniham generates no emi, greatly simplifying and reducing system noise filtering requirements. it is also considerably smaller and more efficient than active alternatives and improves the unit s mtbf. it will provide harmonic current compliance at 230vac input at up to 425w of output power. ** for a single output configuration either m1 or m2 is used. dc output selections the tables below show a sampling of some of the most popular standard outputs that can be configured into the flatpac-en. miniham maxi miniham mini miniham mini mini mini mini micro micro micro m1 m2 m1 m2 m3 m1 m2 m3 m4 flatpac-en configurations maximum total output power = 500w (425w for en61000-3-2 compliance) 2 output ** 3 output 4 output m1 m2 m1 m2 m2 m3 m3 m4 m1 www.datasheet www.datasheet www.datasheet www.datasheet 4u 4u4u 4u .com .com .com .com 4 .com u datasheet
input characteristics vi cor corp. t el: 800-735-6200, 978-470-2900 fax: 978-475-6715 w estcor division 408-522-5280 flatpac-en rev. 1 page 3 of 8 set your site on vicor at www.vicorpower.com p arameter typ units notes ac input v oltage 90-132/180-264 vac derates to 260w @ 90vac, 400w @ 180vac f requency 47-63 hz dc input 250-380 vdc line regulation 0.2 % from low line to high line inrush current @ 115vac 8 a rms @ 230vac 8 a rms ride through time @ 115vac 12/15 ms @ 230vac 16/18 ms @ load 500/400 w conducted emi/rfi fcc class a, en 55022 class a fcc class b, en 55022 class b en 55022 class b may need external optional in-line filter po w er factor > 0.70 >75% load harmonic current limits en 61000-3-2/a14 i nput current of 3.33a rms max. at 230vac, 50hz tr ansient burst immunity en 61000-4-4 surge immunity en 61000-4-5 v oltage dips en 61000-4-11 criteria b dielectric withstand primary to chassis gnd 1,500 vrms primary to secondary 3,000 vrms secondary to chassis gnd 500 vrms performance specifications the following are typical performance specifications at room ambient temperature, nominal line voltage (115/230vac) and 75% load on all outputs, unless specified otherwise. for detail specifications, consult the flatpac-en design guide available online at (vicorpower.com). www.datasheet www.datasheet www.datasheet www.datasheet 4u 4u4u 4u .com .com .com .com 4 .com u datasheet
performance specifications cont. vi cor corp. t el: 800-735-6200, 978-470-2900 fax: 978-475-6715 w estcor division 408-522-5280 flatpac-en rev. 1 page 4 of 8 set your site on vicor at www.vicorpower.com p arameter typ units notes setpoint accuracy 0.5 % of vnom load regulation 0.2 % no load to full load t emperature regulation 0.005 %/? -20? to +65? long term drift 0.02 %/khr output ripple & noise 10vout 100 mv 20mhz band width >10vout 1.0 % 20mhz band width v oltage trim range 1st gen modules 50-110 %vout ?0% on 10 ?15 vout 2nd gen modules 10-110 %vout preload may be required remote sense compensation 0.5 vdc autosense (see page 1) o vp set point 125 %vout not available on 1st gen minis current limit 115 %imax autorecovery output characteristics p arameter typ units notes storage temperature -20 to +100 ? standard version -40 to +100 ? extended range option* operating temperature(standard and extended)* ambient air -20 to +70 ? see derating curves in design guide case temperature -20 to +90 ? 75 for 1st gen maxi modules vibration see note mil-std-810e, category 10 minimum integrity test safety approvals culus, t?v, ce environmental characteristics p arameter typ units notes wei ght 3.4 lbs 1.5 kg overall dimensions 9.2 x 5.0 x 1.4 in l x w x h 233,7 x 127,0 x 35,6 mm l x w x h mechanical characteristics *extended temperature range option includes module burn-in and temperature cycling. www.datasheet www.datasheet www.datasheet www.datasheet 4u 4u4u 4u .com .com .com .com 4 .com u datasheet
vi cor corp. t el: 800-735-6200, 978-470-2900 fax: 978-475-6715 w estcor division 408-522-5280 flatpac-en rev. 1 page 5 of 8 set your site on vicor at www.vicorpower.com mating connector: housing: molex (50-57-9412) socket crimp 24-30 awg: molex (16-02-0097) crimp tool: molex (11-01-0209) mating connector: housing: molex (39-01-4051) socket crimp 16 awg: molex (39-00-0090) crimp tool: molex (11-01-0199) mbj1 a/c input pin ref description cbj1 sgnd signal ground cbj2 n/c n/c cbj3 acok ac power ok cbj4 tx transmit cbj5 rx receive cbj6 e/d-4 enable/disable cbj7 e/d-3 enable/disable cbj8 e/d-2 enable/disable cbj9 e/d-1 enable/disable cbj10 gsd general shutdown cbj11 n/c n/c cbj12 +5vs +5v @ 300ma 1 2 3 cbj1 e/d interface connector cbj1 (12 pin) 3 2 1 2 3 mbj1 1 outputs m1 & m2 9,53 0.38 215,90 8.500 12,70 0.50 101,60 4.000 4x #8-32 x 0.125 or m4 x 3mm max lg from outside of power supply mounting holes 138,43 5.450 147,96 5.825 5,56 0.219 115,89 4.563 air flow mounting holes 4x #8-32 x 0.250 or m4 x 6mm max lg from outside of power supply quadruple output see page 6 and 7 for detailed output connection information. j2 j3 pin 1 n/c n/c l1 l2/n gn 0,77 0.03 35,59 1.40 9.20 233,69 reference designation notes: unless otherwise specified mb mother board cb control board connector part numbers specified are molex or equivalent a complete set of mating connectors can be purchased from westcor by specifying connector kit p/n 19-130044 outputs m3 & m4 4 4 cbj4 and cbj5 are part of the rs-232 microcontroller functions. see flatpac-en design guide (available online at vicorpower.com) for detailed information. mechanical diagram www.datasheet www.datasheet www.datasheet www.datasheet 4u 4u4u 4u .com .com .com .com 4 .com u datasheet
vi cor corp. t el: 800-735-6200, 978-470-2900 fax: 978-475-6715 w estcor division 408-522-5280 flatpac-en rev. 1 page 6 of 8 set your site on vicor at www.vicorpower.com flatpac-en output connectors 2 3 4 5 6 7 8 11 12 13 14 15 16 17 1 10 9 18 1 n/c 2 n/c 3 n/c 4 n/c 5 n/c 6 trim m1 7 +v out m1 8 +v out m1 9 -v out m1 10 n/c 11 n/c 12 n/c 13 + sense m1 14 n/c 15 - sense m1 16 +v out m1 17 - v out m1 18 - v out m1 mating connector: 18 pin housing: molex (39-01-2180) terminal fem crimp 18-24 awg: molex (39-00-0039) use crimp tool: molex (11-01-0197) pin description pin description 10-32 output studs trim 1 j1/j2 sense/trim pin connector 3 2 - sense + sense mating conne ctor: housing: molex p/n 50-57-9403 terminals: molex p/n 16-02-0103 use crimp tool: molex p/n 11-01-0208 b. triple output output m1 (using 1 mini) a. single or dual output j2 (18 pin output, sense and trim pin connector) -v out +v out outputs m2 and m3 (using 2 minis) 2 3 4 5 6 7 8 11 12 13 14 15 16 17 1 10 9 18 1 +v out m3 2 -v out m3 3 -v out m3 4 + sense m3 5 - sense m3 6 trim m2 7 +v out m2 8 +v out m2 9 -v out m2 10 +v out m3 11 +v out m3 12 -v out m3 13 + sense m2 14 trim m3 15 - sense m2 16 +v out m2 17 - v out m2 18 - v out m2 pin description pin description j3 (18 pin output, sense and trim pin connector) output m1 output m2 10-32 studs + m2 j2 m2 m1 m1 j1 + single or dual output outputs m2 & m3 output m1 triple output j3 j2 j3 j2 1 1 9 9 10 18 18 10 www.datasheet www.datasheet www.datasheet www.datasheet 4u 4u4u 4u .com .com .com .com 4 .com u datasheet
vi cor corp. t el: 800-735-6200, 978-470-2900 fax: 978-475-6715 w estcor division 408-522-5280 flatpac-en rev. 1 page 7 of 8 set your site on vicor at www.vicorpower.com the following accessories are available for the flatpac-en: connector kits flatpac-en 19-130044 current share boards used for increased output power or redundancy flatpac-ens with 1st gen modules csb01 flatpac-ens with 2nd gen modules csb02 in-line filter in-line filter if1232 flatpac-en output connectors (continued) flatpac-en accessories 2 3 4 5 6 7 8 11 12 13 14 15 16 17 1 10 9 18 mating connector: 18 pin housing: molex (39-01-2180) terminal fem crimp 18-24 awg: molex (39-00-0039) use crimp tool: molex (11-01-0197) c. quadruple output outputs m1 and m2 (using 2 micros) outputs m3 and m4 (using 1 micro and 1 mini) 2 3 4 5 6 7 8 11 12 13 14 15 16 17 1 10 9 18 1 +v out m4 2 -v out m4 3 -v out m4 4 + sense m4 5 - sense m4 6 trim m3 7 +v out m3 8 +v out m3 9 -v out m3 10 +v out m4 11 +v out m4 12 -v out m4 13 + v out m3 14 trim m4 15 - v out m3 16 +v out m3 17 - v out m3 18 - v out m3 pin description pin description j3 (18 pin output, sense and trim pin connector) 1 +v out m2 2 -v out m2 3 -v out m2 4 +v out m2 5 - v out m2 6 trim m1 7 +v out m1 8 +v out m1 9 -v out m1 10 +v out m2 11 +v out m2 12 -v out m2 13 + v out m1 14 trim m2 15 - v out m1 16 +v out m1 17 - v out m1 18 - v out m1 pin description pin description j2 (18 pin output, sense and trim pin connector) outputs m1 & m2 outputs m3 & m4 quadruple output j2 j3 1 9 9 1 j2 j3 10 18 10 18 note: additional technical information including temperature derating curves, installation instructions, mounting holes, in-line filter, rs-232 microcontroller features covered in the flatpac-en design guide available online at vicorpower.com. www.datasheet www.datasheet www.datasheet www.datasheet 4u 4u4u 4u .com .com .com .com 4 .com u datasheet
vi cor corp. t el: 800-735-6200, 978-470-2900 fax: 978-475-6715 w estcor division 408-522-5280 flatpac-en p/n 26318 rev. 1 3/03/10m set your site on vicor at www.vicorpower.com w estcor, a division of vicor, designs and builds configurable power supplies incorporating vicor s high density dc-dc converter s and accessory components. westcor s product line includes: see design guides for detailed information about all westcor products. they can be downloaded in pdf format from the website. vi cor corporation 25 frontage road, andover, ma, 01810 978-470-2900, fax: 978-475-6715 w estcor division of vicor 560 oakmead parkway, sunnyvale, ca 94085 800-735-6200, 408-522-5280, fax: 408-774-5555 vicorpower.com ? pfc mini ? pfc micro ? pfc micros ? autoranging megapac ? mini megapac ? pfc megapac ? pfc megapac-el (/low noise) ? 3 phase/4kw megapac ? 3 phase/4kw megapac-el (low noise) ? converterpacs ? flatpac-en v icor s comprehensive line of power solutions includes high density ac-dc and dc-dc modules and accessory components, fully configurable ac-dc and dc-dc power supplies, and complete custom power systems. information furnished is believed to be accurate and reliable. however, no responsibility is assumed for its use. no license is granted by implication or otherwise under any patent or patent rights. products are not designed to be used in applications, such as life support systems, wherein a failure or malfunction could result in injury or death. all sales are subject to our standard terms and conditions of sale, which are available upon request. specifications are subject to change without notice. the latest data is available on the vicor website at vicorpower.com. www.datasheet www.datasheet www.datasheet www.datasheet 4u 4u4u 4u .com .com .com .com 4 .com u datasheet
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